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This short course is presented by Dennis Forte & Associates in conjunction with The Faculty of Natural Resources, Catholic University of Temuco, Chile.

An Aquafeed & Petfood Extrusion Technology course is also being offered with additional discounts for those attending both courses.

Overview

The course will be presented in English with simultaneous translation into Spanish.

This course in Extrusion Scale-Up and Process Transfer builds on information presented in our 3 day extrusion courses. It covers techniques to scale-up an extrusion process - eg from pilot scale to production scale - or to transfer a process from one type of extruder to another. The extruders may be either the same or different makes of extruder.

Following a brief review of extrusion theory, the program discusses methods to quantify both material rheology and the extrusion process. This is then used as a basis for a planned approach to scale-up and/or process transfer. Analysis and scale-up of extrusion dies are covered as separate topics. Worked examples - taken from actual industrial scale-up experience - are used to demonstrate the methods.

The aim is to provide participants with a science-based approach to scale-up and process transfer, but which applies to real industrial processes. The limitations inherent in scaling the process is also discussed, along with how small-scale trials should be planned so that processes are more scalable.

Note: This is an advanced program, and considerable prior knowledge of participants is assumed - we recommend that participants should have previously attended one of our three-day extrusion courses as essential background to this more advanced program. Participants should also expect significant mathematics in the methods presented for scale-up and process transfer.

Who Should Attend?

This program is relevant to those involved in planning and implementation of extrusion processes - from pilot scale to industrial production. This is an advanced program, and considerable prior knowledge of participants is assumed - we recommend that participants should have previously attended one of our three-day extrusion courses as essential background to this more advanced program.

Sponsorship

We appreciate support/sponsorship from companies involved in providing equipment and services relevant to drying.

Become a Sponsor

Registration Fee

CLP 825,000 per person

The registration fee is set in Chilean pesos and will vary when converted to other currencies according to fluctuations in exchange rates.

A 10% discount is offered for registrations received and paid in full within 14 days.
**Should payment not be received by the due date a new invoice will be issued at the full rate (with the discount removed).
An additional 10% discount applies to both course fees for those attending consecutive courses.
A 5% discount applies for three or more course registrations received together from the same company.
Special fees for non-profit research organisations and PhD students (subject to places available).
Advise on registration form if claiming special fee:
Non-profit Research Organisation (including University staff) – 20% discount.
PhD Students – 35% discount. Advise University you are enrolled in at registration. text goes here

The registration fee includes handout notes directly relevant to the presentations, lunches and morning and afternoon refreshments.

REGISTRATIONS CLOSE 3 OCTOBER, 2025

To book places at the course, use the link below to access the registration form.

We will confirm your registration and send an invoice for your registration fees. Fees must be paid prior to the course.

Registration Form

OUR CANCELLATION POLICY

Fees, less a 15% handling charge, will be refunded if participants cancel their registration prior to the closing date for registrations. Fees will not be refunded after that date, but a substitute participant will be accepted at any time.

We reserve the right to cancel or postpone the course if necessary (e.g. due to insufficient registrations). In this case a full refund of fees will be available. Dennis Forte & Associates liability is limited to the registration fee only, and Dennis Forte & Associates cannot be held liable for air fares, accommodation, or other related expenses.

Venue

UC Temuco Continuing Education Centre
Avenue Rudecindo Ortega 02351
Temuco, Araucania, Chile

Accommodation

Participants must organise their own accommodation. There are numerous options in Temuco. Following is a selection at a range of prices and locations.

HOTELS & RATES

Close to the University (10-15 minutes or less):

Hostal Loft de Campo EL Laurel
Holiday Inn
Hotel Diego de Almagro Temuco

Close to most restaurants and mall (30 minutes from University):

Hostal Selva Negra
Hotel Dreams Araucania
Apart Hotel Aragon
Hostal Plaza Las Banderas
Small Hotel Goblin´s House

What Participants Need to Bring

For safety and hygiene reasons, all visitors are requested to comply with the following clothing protocols on the second day for the demonstration:

flat, fully enclosed footwear, or steel-toed industrial safety shoes, are to be worn
full leg coverage (ie trousers) is required. Skirts, short pants or 3/4 length trousers are not suitable
you will be provided with a visitor dust coat and hair net
you will be asked to remove watches and all jewellery other than solid bands.

We also suggest usual items such as notepad, pen or pencil, and highlighter.

Further Information & Enquiries

Visit our Contact page.

Adrian Hernandez
Catholic University of Temuco (Chile)
Ph +56-45-2553905

Course Presenters

Mr Dennis Forte is a chemical engineer with extensive experience in extrusion processing and associated processes including drying systems. Dennis has worked with a wide variety of companies and across numerous food and feed commodities.

Mr Keith Brewood is a Chartered Engineer and an experienced practitioner in the field of Extrusion Cooking, with many years’ service to industry in Food Engineering and Food Manufacturing. His product areas of experience include pet food, breakfast cereals, snack foods, modified starches, pulses and pea proteins, TVP, cereal processing and confectionery.

Books by the Course Presenter

Available to course participants at 20% discount to list price. Limited spare copies will also be available for perusal at the course. Orders at the same book cost, plus delivery, will be accepted for delivery after the course.

Food & Feed Extrusion Technology:
An Applied Approach to Extrusion Theory

This book provides background on extrusion technology relevant to all types of extruded food products.
› Hardcover USD220 or equivalent

The Design of Food Extrusion Dies

This book is unique in providing specific guidance on die design, with worked examples and tutorials.
› Hardcover USD250 or equivalent

Food Extrusion Process Scale-Up & Process Transfer:
Witchcraft or Science?

Scaling an extrusion process involves an understanding of many process variables. This book shows how scientific and engineering principles can be used to achieve the required outcome.
› Hardcover USD250 or equivalent

Food & Feed Drying Technology: A Practical Approach

This book provides practical information on different drying technologies used across the range of food and feed products. It includes design procedures with examples from the authors’ industrial experience.

Hardcover USD235 or equivalent

Shipping -

› An additional fee for shipping will be charged per order..
› Some jurisdictions may apply additional import duties, charged directly to the receiver of the book/s.

Online Book Store